Surface Treatments

Protective Coatings

ATMOSPHERIC EXPOSURE

Sheet piling is often used in situations where part of it is exposed to the atmosphere, such as a retaining wall. In such applications, the aesthetic and functional look is important. A coal tar epoxy finish or rusty surface is unlikely to be acceptable and so polyurethane finishes have become the preferred choice. They combine gloss and colour retention and the latest formulations are easy to apply and maintain.

Suggested Systems

  • Zinc silicate epoxy primer
  • Re-coatable epoxy intermediate coating
  • Aliphatic polyurethane topcoat
  • Nominal dry film thickness of the system 240µm.

FRESH WATER IMMERSION

Fresh water is usually less corrosive than sea water although brackish or polluted conditions can still be quite severe. For convenience we offer a system that performs well both above and below water, which avoids the need to apply separate systems and hence saves time and cost.

Suggested Systems

  • Polyamine cured epoxy coating
  • Nominal dry film thickness of the system 300µm

SEAWATER IMMERSION

Structures completely or partially immersed in sea water require careful attention. Cathodic protection is often specified in combination with a coating system, and it is important that the chosen coating system has been fully tested for compatibility.

Suggested Systems:

  • Polyamide cured epoxy primer
  • Polyamide cured coal tar epoxy coating
  • Nominal dry film thickness of the system 450µm

WASTE DISPOSAL

Sheet piling is increasingly being used to isolate severely contaminated ground. It is also used to contain polluted soil which has been transferred from other areas. Therefore the coating system may have to protect the steel from highly acidic soil and needs to have a high level of chemical resistance, as well as withstanding mineral and organic acids and withstanding abrasion and impact.

Suggested Systems:

  • Micaceous iron oxide pigmented polyamide cured epoxy primer
  • Polyamine cured epoxy coating with increased chemical resistance
  • Nominal dry film thickness of the system 480µm

Sheet Pile Clutch Sealants

A sealed sheet piles wall provides a safe, economic solution in any situation where control of groundwater, to minimise the risk of settlement of adjacent property and keeping excavations dry is an issue.
All construction projects are unique with ground conditions and installation methods varying from site to site; therefor the sealant systems adopted must be designed accordingly.

Possible applications include:

  • Basements
  • Containment Barriers; and
  • Demountable Foundations

The main sealant options are:

  • Empty Joints
  • Hot applied bituminous product
  • Compressible sealant product
  • Hydrophillic sealing product
  • Welding of Joints

Welding of the sheet piles interlocks in perhaps the most effective way of permanently sealing sheet pile interlocks. However, to achieve a quality weld it is necessary to clean the surface and carry out the welding in dry conditions. A special welding procedure for this situation is available, please contact us for further information.

 

 

J Steel Australasia Pty Ltd
contact@jsteel.com.au